
Specialized products and ingredient solutions.
Cut rag, reconstituted leaf, expanded tobacco, and ingredient sourcing backed by SENTRI traceability.
Services & Capabilities
A full-service manufacturing offer spanning blend development, cut rag production, and flavor application for both cigarette and cigar formats.
Cut Filler & Cut Rag
Manufacturing of cut filler and cut rag to precise cigarette and cigar specifications across moisture, cut width, and fill targets.
Custom Blends
Bespoke blend development spanning value, mid-tier, and premium portfolios, built to each customer’s sensory and chemistry profile.
Menthol & Flavor Application
Application of menthol and casing or top-flavor systems to customer formulations under controlled, repeatable conditions.
Expanded Tobacco
Volume-expanded tobacco that optimizes filling power and yield while maintaining blend integrity.
Threshing & Processing
Threshing, re-drying, and processing into strips, with separation of stem and scrap to customer grade requirements.
Contract Manufacturing
Private-label and contract production with flexible batch sizing for both pilot runs and high-volume programs.
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Ingredient Sourcing
Reconstituted and expanded tobacco ingredients sourced through our own facilities and trusted partners to round out every blend.
- North Carolina & Brazil
Reconstituted Tobacco
Recon sheet produced in our own facilities, engineered for consistent chemistry and filling power.
- Winston-Salem
Cut Rolled Expanded Stem
CRES processed in-house to add volume and balance to value and mid-tier blends.
- Third-party partners
Rolled Stems
Rolled stem sourced through qualified partners to meet specialized blend specifications.
Why customers choose us
A single partner for value-added manufacturing, from formulation through global delivery.
- Full-service manufacturing
- Flexible batch sizing
- Regulatory compliance
- Secure, controlled handling
- End-to-end traceability
- Global shipping access
- Dedicated technical support
- Consistent quality control
- Responsive lead times

SENTRI® is our value-added product line, pairing engineered tobacco ingredients with the traceability and quality systems customers expect from Alliance One.
Consistency
Repeatable chemistry and physical properties batch after batch.
Customization
Recipes engineered to each customer’s sensory and cost targets.
Compliance
Products manufactured to applicable regulatory and quality standards.
Traceability
Bale-to-bag visibility carried through to the finished product.
Scale
Capacity to support pilot programs through high-volume production.
Global Reach
Manufacturing and logistics that deliver to customers worldwide.